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6L80/6L90 6-speed heavy-duty RWD

2010 - 6L90 Features and Benefits

used in GM trucks and performance cars from 2006 onwards

Postby ZerOne » Sat Nov 20, 2010 7:49 pm

2010 Hydra-Matic 6L90 (MYD)
Hydra-Matic 6L90 six-speed RWD/AWD Car and Truck automatic transmission

2010 Model Year Summary

Carryover features and benefits from 2009 model year

2010 applications:
  New: GMT 610 Full Size Vans.
Carryover : Chevrolet Silverado 2500 HD, GMC Sierra 2500 HD, Chevrolet Suburban 2500 HD, GMC Yukon XL 2500HD, Cadillac CTSv
- Increased Torque & Power Capacity for High Performance passenger car.

Increased torque capacity
The Hydra-Matic 6L90 allows higher-torque output engines to be used in truck applications that do not require a heavy-duty, commercial-style transmission, and in high performance passenger cars.

Overview
The Hydra-Matic 6L90 is six-speed automatic transmission for rear- and four-wheel-drive trucks, designed with modular flexibility and compatibility with advanced electronic controls. It is a heavy-duty version of the 6L80 six-speed automatic, with a strengthened input gearset which has two additional pinion gears for six total, and a strengthened output gearset, that uses wider gears than the 6L80.  The 6L90 flexibilty extends to the clutches where the 6L90 has one more clutch plate than the 6L80 in each clutch for heavy duty applications.  There is also a 6L90 "Lite" version without the additional clutch plate to more closely match application requirement where appropriate.  The 6L90 shares about 75 percent of the parts as the 6L80, although the case of the 6L90 is 35mm longer than the 6L80 case.

The 6L90 has the capability for adaptive shift controls and other features such as grade braking, and Driver Shift Control with tap up/tap down shifting. A wide overall ratio spread of 6.04:1 allows a "steep" first gear, as well as very "tall" overdrive top gear for low-rpm highway cruising. With this wide ratio spread, acceleration is maximized, as is fuel economy. Engine noise is also lower during cruising. Both fifth and sixth gears are "overdrive" gears, for example.

As in the 6L80, gear changes from second to sixth gears are accomplished with clutch-to-clutch control, where an oncoming clutch is engaged and an "offgoing" clutch is released in a precise manner to achieve the ratio change. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds. The clutch-to-clutch shifting and single freewheeler allows significant reductions in packaging requirements.

Advances in transmission control modules allow the modules to exist reliably inside the transmission, where temperatures remain fairly constant compared to a body-mounted module. The transmission and module are assembled together, so no additional steps are necessary during vehicle assembly.

The 32-bit transmission control module (TCM) monitors transmission performance and compensates for normal wear in components such as clutch plates, so transmission performance remains consistent for the life of the transmission. The control module also "tests" the components of the transmission following assembly to optimize the interaction of the components. The module is compatible with future global applications.

DEXRON VI premium fluid validated to improve durability and shift stability and
was developed to have a more consistent viscosity profile; a more consistent shift performance in extreme conditions; and less degradation over time. Internal GM tests have demonstrated DEXRON VI delivers more than twice the durability and stability in friction tests compared to existing fluids. The DEXRON VI fluid was designed specifically and validated for the new family of GM six-speed automatic transmissions.

The 6L90 variant of the new Hydra-Matic six-speed automatics centers on the desire for common components and manufacturing tooling. The 6L90 six-speed contains three gearsets, a conventional input planetary gearset with six pinion gears, as well as one compound output gearset and one simple output gearset. The compound output gearset uses three sets of pinion gear pairs, with one set of pinions meshing with the sun gear and the other set with the ring gear. This arrangement allows for optimal ratio steps with a 6.04 overall ratio spread.

The torque converter is 300mm in diameter, and is available with a single-plate or dual plate
(for extreme high torque applications) lockup clutch, which makes use of GM's proprietary electronic controlled capacity clutch (ECCC) technology, which uses a small, regulated amount of slip to dampen out engine pulses. This creates a smoother running drivetrain, especially during shift events.

Low maintenance
For severe use, DEXRON VI fluid changes are the only maintenance recommended. For normal use there is no fluid change scheduled.

The Hydra-Matic 6L90 is produced in Ypsilanti, Michigan and Toledo, Ohio
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